In the world of electrical engineering, every connection matters. From busbar joints to circuit breaker contacts and cable terminations, the quality of a connection is defined by its electrical resistance. High resistance in these critical points can lead to significant energy loss, dangerous overheating, and ultimately, catastrophic equipment failure. This silent threat can only be identified by one specific method: contact resistance testing.
This diagnostic test, often called a “Ductor test,” involves injecting a high DC current through a connection point and precisely measuring the voltage drop. This allows for the calculation of resistance in the micro-ohm range. A low and stable resistance value indicates a healthy, solid connection, while an increasing or high value points to issues like corrosion, contamination, or loose bolts that require immediate attention.
Using a dedicated Contact Resistance Tester is crucial for obtaining accurate and repeatable results. These instruments are designed to negate the influence of lead resistance and provide a stable test current, ensuring the data you collect is reliable. By integrating this simple yet powerful test into your maintenance routine, you are actively preventing future outages and ensuring the long-term integrity of your most valuable electrical assets.