WHY DO WE PERFORM OLTC TEST?

The on-load tap changer (OLTC) is the only moving part in a typical power transformer, it permits tap changing and regulating voltage without affecting the network operation. This frequently movements between transformer taps makes the OLTC components the most vulnerable, which implies regular testing and maintenance.

On the other hand, by using a conventional static winding resistance measurement, it is hard to detect any anomalies during the switching process because of the fast movements of the OTLC’s switches (40-60 ms).

Many mechanical parts are not easily accessible for inspection, and it is recommended to perform additional tests to establish the OLTC condition.

Usually, winding resistance measurements are performed on offline power transformers. In case of the on-load tap changer, which permits tap changing and hence regulating voltage without interrupting the load current, a dynamic resistance measurement can be performed during the operation of OLTC to find degradation and defects inside the OLTC.

HIGHTEST DEVICE USED TO PERFORM OLTC TEST

WinRes-20 is designed by advanced engineering technology to measure the winding resistance of transformers. WinRes-20 can measure current, voltage, power transformer windings and shunt resistors. Applying up to 20 A DC allows WinRes-20 to measure the winding resistance of transformers quick and precise.

The smart design of WinRes-20 makes more apparent to determine the conclusion of measurements automatically according to users’ decision. WinRes-20 can measure resistance up to 100,000 Ω. The temperature measurement input enables one to connect an optional sensor to WinRes-20 and perform temperature correction automatically.

WinRes-20 enable to perform OLTC test easily.

Before starting the test, and after connecting the test cables, the user has to set the following test and device configurations:

  • Press Load Tap Changer tab in Winres-20 Menu.
  • Set test current.
  • Set Tap number.
  • Select HV side or LV side and the test direction.

The result will present the test current as a function of time, and the measured resistance in each tap. Starting with the first Tap and so on for the second Tap, after, the third Tap … etc.

The following OLTC result is shown in HighTest Data Management Platform DMP software. Where users can control WinRes-20, analyse and manage measurement results using a PC.

WINRES-20B BLUE, 20A Winding Resistance Tester with built-in Battery, Bluetooth & Printer

WINRES-20B BLUE is designed using advanced engineering technology to measure the winding resistance of transformers. WINRES-20B BLUE can measure current, voltage, power transformer windings and shunt resistors. Applying up to 20 A DC allows WINRES-20B BLUE to measure the winding resistance of transformers quick and precise.

WINRES-20B, 20A Winding Resistance Tester with built-in Battery & Printer

WINRES-20B is designed using advanced engineering technology to measure the winding resistance of transformers. WINRES-20B can measure current, voltage, power transformer windings and shunt resistors. Applying up to 20 A DC allows WINRES-20B to measure the winding resistance of transformers quick and precise.